Each Flight Sections
Made with Precision
Each screw flight section serves as a scalable or integral component within larger machinery. The advantages of helical screw flight designs include:
- Precise
- Affordable
- No lead time
- Ease of repairs
- Sectional flights
- Ribbon flights
Consistent Precision
Across Industries
Optimize your operations with our expertise in manufacturing, producing, and customizing high-quality screw flights to exact specifications. Our proven experience spans across various industries and machineries, focusing on maximizing uptime and efficiency for your production needs.
Unassembled Screw Flights
Assembled Screw Flights
Screws, Conveyor Screws, or Augers
We specialize in a range of industries, encompassing, but not restricted to:
- Screw Conveyor:
A versatile material handling device using a rotating helical screw blade for efficient transport of bulk materials in industries like agriculture and manufacturing. - Screw Piles:
Innovative foundation solutions with a helical-shaped steel shaft for stability and load-bearing capacity, commonly used in construction. - Screw Press:
A mechanical device using a screw-shaped shaft for liquid extraction or material compression in various industries such as food processing and wastewater treatment. - Thermal Screw Conveyor:
Efficiently transports materials, especially in temperature-sensitive industries like food processing and pharmaceuticals. Its design incorporates features for precise temperature control, making it ideal for thermal-sensitive material handling applications. - Archimedes' Screw:
Historically significant, this is an ancient type of auger used for raising water. It consists of a helical screw inside a cylindrical casing. - Drilling Auger:
Specialized drilling tool with a helical screw blade for efficient material removal, commonly used in construction, geotechnical investigations, and environmental drilling. - Earth Augers:
Used for drilling holes in soil, commonly in gardening, construction, or fence post installation. They are often attached to power tools like drills or specialized auger machines. - Wood Augers:
Designed for drilling holes in wood, these augers are commonly used in woodworking and construction. - Ice Augers:
Specifically designed for drilling holes in ice for activities such as ice fishing. These augers may be manual or powered by electricity or gasoline. - Continuous Flight Augers:
Used in construction for creating deep foundation piles. They have a continuous spiral flighting and are commonly used with drilling rigs. - Post Hole Diggers:
Used for digging holes in the ground for installing fence posts, signposts, or other similar structures. They may come in manual or powered versions. - Food Processing Equipment:
In food processing, screw conveyors and screw presses are common components. Screw conveyors assist in moving ingredients along the production line, while screw presses are utilized for tasks such as extracting juices or oils from fruits and vegetables. - Spreaders:
Spreaders are equipment designed to evenly distribute materials over a surface. In agriculture, fertilizer spreaders use a rotating mechanism and a screw conveyor to dispense fertilizers accurately across fields. Spreaders are also utilized in road maintenance for spreading salt or sand during winter weather. - Mining Equipment:
In mining, screw conveyors and augers play crucial roles in transporting and handling bulk materials. They are employed to move ores, coal, and other mined materials efficiently, contributing to the overall efficiency of mining operations.
Custom-Made Screw Flight
Flight Specifications
A screw flight, also known as a helical flight or screw conveyor flight, refers to the helical (spiral) blades or fins that are mounted on a central shaft in a screw conveyor or auger. These flights play a crucial role in the operation of devices like screw conveyors, which are commonly used in various industries for bulk material handling and conveying.
The primary function of the screw flight is to move or convey materials along the axis of the shaft when the screw is rotated. The helical shape of the flights creates a continuous spiral path, allowing the screw to push or pull materials as it rotates. The design of the flight impacts the efficiency and effectiveness of material handling in these systems.
Screw flights are typically made of durable materials like steel or other alloys, and their dimensions, pitch, and diameter can vary based on the specific application and requirements of the conveyor system.
∞ Designs
⌀ 50 - 1350 mm
Malaysia's Go-To OEM Specialist: Crafting Excellence in Every Helical Screw Flight Section for Unmatched Performance!
Materials | : |
AR plate
Carbon steel
Mild steel
Stainless steel
Vautid wear plate |
---|---|---|
Outer Diameter | : |
Up to 1350 mm
Down to 50 mm |
Inner Diameter | : |
Up to 1250 mm
Down to 12 mm |
Pitch | : |
Up to 1200 mm
Down to 30 mm |
Plate Thickness | : |
Up to 32 mm
Down to 1 mm |
Variations | : |
Constant pitch
Variable pitch
Tapered O.D.
Tapered I.D.
Round flange
Square flange
Shaftless screw
Mixer ribbon |
The manufacturing process for screw flights involves precision engineering to ensure accurate shaping and secure attachment of helical flights to the central shaft:
- Material Optimization with High-Performance Alloys:The process begins with meticulous material selection, leveraging high-performance alloys to ensure resilience in the face of demanding operational environments.
- Precision Laser Cutting:Employing cutting-edge laser technology, raw materials undergo precision cutting, achieving unparalleled accuracy and laying the groundwork for a seamlessly integrated assembly process.
- Advanced CAD Modeling for Helical Configuration:Employing Computer-Aided Design (CAD) modeling, our skilled engineers achieve the desired helical configuration. This step ensures exact pitch and diameter for optimal conveyor performance.
- Expert Welding Craftsmanship:Helical sections are skillfully welded together by our seasoned craftsmen. This hands-on approach guarantees consistently strong and reliable connections, leaving no room for potential weak points and resulting in a structurally unified assembly.
- Stringent Quality Assurance Procedures:Rigorous quality checks are conducted at every stage, affirming our commitment to meeting and surpassing industry standards. From material inspection to final assembly, each conveyor undergoes thorough scrutiny.
- Tailored Design Solutions:Recognizing the diverse needs of our customers, we offer tailored design solutions. Customize the design, size, and specifications to precisely match unique operational requirements.
- End-to-End Support Services:Beyond manufacturing, comprehensive solutions are provided. Whether it's design assistance, installation support, or ongoing maintenance, the commitment extends to ensuring operational success.